CBN Insert PCD Insert
PCD is ideal as a cutting material for machining these workpiece materials. Due to its hardness and wear resistance even with extremely abrasive materials, high cutting values and tool life can be achieved. The cost-effectiveness of the machining is ensured in this manner.
Application of PCD Inserts
Transmission Housings and Valve Bodies; Manifolds; Cylinder Heads; Wheels; Pistons; Oil, Water, Power Steering and Fuel Pumps; Brake Cylinders; Carburetors; Engine Blocks; Alternator, Starter and Air Conditioning Housings
Pumps/Valves Housings, Moving Parts
Advantages
Highest cutting data and cost-effectiveness
High accuracy of the cutting edge geometries
Latest manufacturing methods offer additional possibilities
Grade | Grain Size(um) | Application |
MRD850 | 1um | for milling and rough cutting of aluminum alloys, also for machining titanium and composites, suitable for mirror finishes. |
MRD004 | 4um | for cutting of aluminum alloys where high surface finish is required alongside higher wear resistance. |
MRD010 | 10um | The ideal grade where roughing and finishing are performed with a single tool. Highly recommended for low to medium content aluminum alloys. |
MRD025 | 25um | Successful in machining of high silicon aluminum alloys, metal matrix composites (MMC), tungsten carbides and ceramics |
MRD302 | 2-30um | Successful in machining of high silicon aluminum alloys, metal matrix composites (MMC), tungsten carbides and ceramics. |
PCD Inserts | ISO Item Number | IC | S | D1 | R | Rake Angle |
CCGT | CCGT060204 | 6.35 | 2.38 | 2.8 | 0.2 | 7° |
CCGT060208 | 6.35 | 2.38 | 2.8 | 0.4 | 7° | |
CCGT09T304 | 9.525 | 3.97 | 4.4 | 0.2 | 7° | |
CCGT09T308 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
CNGA | CNGA120404 | 12.7 | 4.76 | 5.16 | 0.4 | 10° |
CNGA120408 | 12.7 | 4.76 | 5.16 | 0.8 | 10° | |
CNGA120412 | 12.7 | 4.76 | 5.16 | 1.2 | 10° | |
DNGA | DNGA150404 | 12.7 | 4.76 | 0.4 | 5.16 | 10° |
DNGA150408 | 12.7 | 4.76 | 0.8 | 5.16 | 10° | |
DNGA150412 | 12.7 | 4.76 | 1.2 | 5.16 | 10° | |
DNGA150604 | 12.7 | 6.35 | 0.4 | 5.16 | 10° | |
DNGA150608 | 12.7 | 6.35 | 0.5 | 5.16 | 10° | |
DNGA150612 | 12.7 | 6.35 | 1.2 | 5.16 | 10° | |
DCGT | DCGT070204 | 6.35 | 2.38 | 2.8 | 0.4 | 7° |
DCGT070208 | 6.35 | 3.18 | 2.8 | 0.8 | 7° | |
DCGT11T304 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
DCGT11T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° | |
SNGA | SNGA120404 | 12.7 | 4.76 | 5.16 | 0.4 | 10° |
SNGA120408 | 12.7 | 4.76 | 5.16 | 0.8 | 10° | |
SNGA120412 | 12.7 | 4.76 | 5.16 | 1.2 | 10° | |
SCGT | SCGT09T304 | 9.525 | 3.97 | 4.4 | 0..4 | 7° |
SCGT09T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° | |
SCGT09T312 | 9.525 | 3.97 | 4.4 | 0..4 | 7° | |
TNGA | TNGA160404 | 9.525 | 4.76 | 3.81 | 0.4 | 10° |
TNGA160408 | 9.525 | 4.76 | 3.81 | 0.8 | 10° | |
TNGA160412 | 9.525 | 4.76 | 3.81 | 1.2 | 10° | |
TCGT | TCGT090204 | 5.56 | 2.38 | 2.5 | 0.4 | 7° |
TCGT090208 | 5.56 | 2.38 | 2.5 | 0.8 | 7° | |
TCGT110204 | 6.35 | 2.38 | 2.8 | 0.4 | 7° | |
TCGT110208 | 6.35 | 2.38 | 2.8 | 0.8 | 7° | |
TCGT16T304 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
TCGT16T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° | |
TPGT | TPGT090204 | 5.56 | 2.38 | 2.5 | 0.4 | 7° |
TPGT090208 | 5.56 | 2.38 | 2.5 | 0.8 | 7° | |
TPGT110204 | 6.35 | 2.38 | 2.8 | 0.4 | 7° | |
TPGT110208 | 6.35 | 2.38 | 2.8 | 0.8 | 7° | |
TPGT16T304 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
TPGT16T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° |
PCD is ideal as a cutting material for machining these workpiece materials. Due to its hardness and wear resistance even with extremely abrasive materials, high cutting values and tool life can be achieved. The cost-effectiveness of the machining is ensured in this manner.
Application of PCD Inserts
Transmission Housings and Valve Bodies; Manifolds; Cylinder Heads; Wheels; Pistons; Oil, Water, Power Steering and Fuel Pumps; Brake Cylinders; Carburetors; Engine Blocks; Alternator, Starter and Air Conditioning Housings
Pumps/Valves Housings, Moving Parts
Advantages
Highest cutting data and cost-effectiveness
High accuracy of the cutting edge geometries
Latest manufacturing methods offer additional possibilities
Grade | Grain Size(um) | Application |
MRD850 | 1um | for milling and rough cutting of aluminum alloys, also for machining titanium and composites, suitable for mirror finishes. |
MRD004 | 4um | for cutting of aluminum alloys where high surface finish is required alongside higher wear resistance. |
MRD010 | 10um | The ideal grade where roughing and finishing are performed with a single tool. Highly recommended for low to medium content aluminum alloys. |
MRD025 | 25um | Successful in machining of high silicon aluminum alloys, metal matrix composites (MMC), tungsten carbides and ceramics |
MRD302 | 2-30um | Successful in machining of high silicon aluminum alloys, metal matrix composites (MMC), tungsten carbides and ceramics. |
PCD Inserts | ISO Item Number | IC | S | D1 | R | Rake Angle |
CCGT | CCGT060204 | 6.35 | 2.38 | 2.8 | 0.2 | 7° |
CCGT060208 | 6.35 | 2.38 | 2.8 | 0.4 | 7° | |
CCGT09T304 | 9.525 | 3.97 | 4.4 | 0.2 | 7° | |
CCGT09T308 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
CNGA | CNGA120404 | 12.7 | 4.76 | 5.16 | 0.4 | 10° |
CNGA120408 | 12.7 | 4.76 | 5.16 | 0.8 | 10° | |
CNGA120412 | 12.7 | 4.76 | 5.16 | 1.2 | 10° | |
DNGA | DNGA150404 | 12.7 | 4.76 | 0.4 | 5.16 | 10° |
DNGA150408 | 12.7 | 4.76 | 0.8 | 5.16 | 10° | |
DNGA150412 | 12.7 | 4.76 | 1.2 | 5.16 | 10° | |
DNGA150604 | 12.7 | 6.35 | 0.4 | 5.16 | 10° | |
DNGA150608 | 12.7 | 6.35 | 0.5 | 5.16 | 10° | |
DNGA150612 | 12.7 | 6.35 | 1.2 | 5.16 | 10° | |
DCGT | DCGT070204 | 6.35 | 2.38 | 2.8 | 0.4 | 7° |
DCGT070208 | 6.35 | 3.18 | 2.8 | 0.8 | 7° | |
DCGT11T304 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
DCGT11T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° | |
SNGA | SNGA120404 | 12.7 | 4.76 | 5.16 | 0.4 | 10° |
SNGA120408 | 12.7 | 4.76 | 5.16 | 0.8 | 10° | |
SNGA120412 | 12.7 | 4.76 | 5.16 | 1.2 | 10° | |
SCGT | SCGT09T304 | 9.525 | 3.97 | 4.4 | 0..4 | 7° |
SCGT09T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° | |
SCGT09T312 | 9.525 | 3.97 | 4.4 | 0..4 | 7° | |
TNGA | TNGA160404 | 9.525 | 4.76 | 3.81 | 0.4 | 10° |
TNGA160408 | 9.525 | 4.76 | 3.81 | 0.8 | 10° | |
TNGA160412 | 9.525 | 4.76 | 3.81 | 1.2 | 10° | |
TCGT | TCGT090204 | 5.56 | 2.38 | 2.5 | 0.4 | 7° |
TCGT090208 | 5.56 | 2.38 | 2.5 | 0.8 | 7° | |
TCGT110204 | 6.35 | 2.38 | 2.8 | 0.4 | 7° | |
TCGT110208 | 6.35 | 2.38 | 2.8 | 0.8 | 7° | |
TCGT16T304 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
TCGT16T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° | |
TPGT | TPGT090204 | 5.56 | 2.38 | 2.5 | 0.4 | 7° |
TPGT090208 | 5.56 | 2.38 | 2.5 | 0.8 | 7° | |
TPGT110204 | 6.35 | 2.38 | 2.8 | 0.4 | 7° | |
TPGT110208 | 6.35 | 2.38 | 2.8 | 0.8 | 7° | |
TPGT16T304 | 9.525 | 3.97 | 4.4 | 0.4 | 7° | |
TPGT16T308 | 9.525 | 3.97 | 4.4 | 0.8 | 7° |